UHMWPE conveyor roller is produced by Ultra high molecular weight polyethylene, it has more advantages like impact resistance,wear resistance, Corrosion resistance, no-stick,light weight. Because of its Superior performance, more and more enterprise like to use it and give up the steel roller. As most of us guess the steel conveyor roller is widely used in Market, but they are not know there is a type plastic conveyor roller start to occupy the market—UHMWPE conveyor roller.
Advantages of UHMWPE Conveyor Roller
Friction coefficient small
The friction coefficient of UHMWPE products is extremely small, which is similar to that of ice. As the surface of the roller, it can effectively reduce the friction with the surface of the belt, thereby prolonging the service life of the belt.
Abrasion resistance
UHMWPE has excellent abrasion resistance, which is the best among all engineering plastics. Experimental data shows that its wear resistance is 5-7 times that of carbon steel or stainless steel under relative conditions. With this alone, its service life is more than three times longer than that of steel rollers.
Corrosion resistance
The corrosion resistance of UHMWPE is excellent. At room temperature, any concentration of acid, alkali, salt, sulfur and other corrosive media are difficult to chemically react with it. As a roller, there is no need to worry about corrosion and rust.
Water absorption rate very low
The water absorption rate of ultra-high molecular weight polyethylene is very low (0.01%), so its own anti-adhesion is excellent, even under water or oil media, dust will not stick to its surface and scale. As an idler, one is not to worry about the surface biting the belt due to adhering materials, and the other is not to worry about increasing the rotation resistance due to scaling on the rotating part.
Very light
The specific gravity of UHMWPE is very light, only about 0.94, which is 1/8 of that of carbon steel. As a supporting roller, it is easy to install and replace and operate without noise, which reduces the working intensity and purifies the working environment.
Anti-static
The ultra-high molecular weight polyethylene roller can have double anti-static (antistatic, halogen-free flame retardant) characteristics, which can be used in special environments such as coal mines to ensure safety.
Why Choose Us
Our Factory
Our has 100+ employees and 20+ engineers, covering an area of 30,000 square meters7 large-scale.
Our Products
Products include UHMWPE sheets, UHMWPE synthetic ice rink sheets, PE cutting boards, HDPE sheets, leg pads, ground protection pads, plastic belt conveyor rollers, PE accessories, etc.
Production Market
The products are also exported to Europe, America, Southeast Asia, Middle East, Africa and Taiwan, Hong Kong and other countries and.
Quality Assurance
We have strict Quality Control (QC) in order to make sure that all details of products meet customers' requirement.
Our UHMWPE Conveyor Roller Has Reliable Quality
Ultra-high molecular weight polyethylene (UHMWPE) belt conveyor roller is a high-tech product, which consists of UHMWPE pipe, metal bearing, metal shaft, plastic bearing housing, sealing ring and so on. Compared with metal roller, UHMWPE conveyor roller and UHMW PE idler roller has many obvious advantages in performance.The molecular structure of ultra-high molecular weight polyethylene is a winding linear arrangement, so its impact resistance is extremely high. Use ultra-high materials to gradually replace bulky metal materials. Acting on the roller, it will not break due to long-term rotation, drop or impact. ltra-high molecular weight polyethylene (UHMWPE) pulley idlers are a premium conveyor system component. Due to UHMWPE’s excellent wear resistance, low coefficient of friction and excellent self-lubricating properties, it becomes an ideal material choice for pulley rollers. UHMWPE material has excellent wear resistance, which can resist continuous friction and wear and prolong service life. UHMWPE has a smooth surface and has good self-lubricating properties, reducing friction and energy loss. Due to the low friction coefficient of UHMWPE, the drum idler produces less noise during operation, creating a quieter working environment. Compared with other materials, UHMWPE pulley rollers have a lower density, which makes the entire conveying system lighter and saves energy. Although UHMWPE has a low density, it has high strength and can withstand large loads and impacts. We provide high-quality UHMWPE pulley rollers, which are suitable for various conveying systems, such as logistics, mining, construction and other fields. Our products are built for durability and reliability to meet your needs and provide long-lasting, consistent performance.
What Are the Advantages of HDPE/UHMW-PE Conveyor Idlers over Steel Conveyor Idlers?
Compared with general steel conveyor idlers, HDPE conveyor idlers have the following obvious advantages.The high molecular material specially used for HDPE conveyor idler body, its mechanical function is similar to bronze, has excellent abrasion resistance, and has excellent self-lubricating function, also it would not harm rubber conveyor belt by sharp edge of broken idler. The conveyor idler body and seals are made of polymer materials, which are corrosion-resistant, used in corrosive occasions, the service life can reach more than 5 times that of ordinary steel conveyor idlers. The standard of polymer corrosion-resistant conveyor idlers includes 4 series, including 89, 108, 133, and 159, and more than 30 varieties. Non-standard conveyor idlers can also be manufactured according to the needs of users. There are two types of roller body materials: MC nylon and polyurethane, which are selected according to the characteristics of corrosive substances in the application environment. The special polymer material for HDPE conveyor idlers is light in weight, and its specific gravity is one-seventh of that of steel. The conveyor idlers made of this material are about one-half of the weight of ordinary conveyor idlers, and have small rotational inertia, which reduces the number of conveyor belt motors. reduce the starting pressure and save a lot of electricity, saving the operating cost of the enterprise. The HDPE conveyor idlers is equipped with two labyrinth sealing systems, and is coated with special grease, which has a good sealing effect. It can effectively prevent dust, gas, liquid and other corrosive media from entering the roller and damage the bearings, thereby prolonging the working life of the conveyor idlers.
UHMWPE Conveyor Roller Are Easy to Use
Ultra-high molecular weight polyethylene conveyor roller (UHMWPE Conveyor Roller) is a new generation of high-tech products of plastic-substituted steel. Its main raw material is ultra-high molecular weight polyethylene, and according to the change of the surface material of the roller, the manufacturing structure is also corresponding. The change, the wear resistance, the rotation coefficient and the like are greatly improved, so that it has many obvious advantages in the use performance compared with the metal idler or the ceramic idler. By precision machining ,every uhmwpe conveyor roller can be ensured to be the best. Uhmwpe conveyor roller from the following properties: high wearability, anti-corrosion,dust-protect, rotary flexible, maintenance free,long service time and etc,which widely applied in the conveying system of multi inductries ,like coal, cement,steel, electricity, chemistry ,coking and etc. Durable for more than 3,000 hours of rotatry, long service time.Uhmwpe conveyor roller, the surface adopts 100% UHMWPE material, possessing excellet performance:highly self-lubrication,good wearability, and anti-aging. Light hardness on the surface.low friction coefficient ,and high self-lubrication can done zero abrasion on the belt.When it meets rain, ice, acid and alkali, it’s corrosion-free.What’s more, because of its light weight makes it easy to install,and for its noise-free during rotating,it can purify the working environment.
What is UHMWPE Conveyor Roller Material ?
There are many possibilities available when selecting the appropriate polymers for your special projects, which can make it challenging to make a decision. UHMW plastic could be the best option for you if you’re looking for a robust, lightweight, and long-lasting plastic. This plastic, often referred to as Ultra High Molecular Weight Polyethylene frequently goes under the radar and is not widely used by manufacturers and enterprises. But as it turns out, this plastic is perfect for industrial and commercial uses. For a good reason, too—it offers a wealth of advantages over other kinds of plastic available on the market. UHMW stands for Ultra High Molecular Weight Polyethylene, as was previously mentioned. This material is robust and adaptable, with good abrasion, impact, and wear resistance while yet being relatively light. The large molecular weight and surface of UHMW—between 3 and 6 million molecules—are the key to this material’s exceptional qualities. Since of this, UHMW is perfect for high-temperature locations because it won’t melt or transform into molten liquid. In general, polyethylene plastic has a number of beneficial uses. When precautions must be taken as well, it is appropriate due to its strength and longevity. Let’s examine UHMWPE Material and how it may benefit you, spanning a range of commercial and industrial usage. Materials used in food service must be simple to sanitize while preventing the growth of mold and germs. Additionally, materials must be durable enough to withstand potentially harsh cleansers. UHMW is robust enough to withstand all kinds of cleansers and is rust-resistant. The best part is that it is available in a variety of finishes, making it simple to match a UHMW food shelf to existing decor. UHMWPE material is ideally suited for conveyor systems because of its capacity to tolerate high temperatures, frequent stress, and chemical exposure. This material is also perfect for making star wheels for conveyor systems, which hasten and effectively move goods through assembly and sorting processes.
Where Are UHMWPE Conveyor Rollers Used?
UHMW is frequently used to make docks and dock fenders for a good cause. This material can survive moisture for a long time and is water-resistant. Additionally, it is resistant to abrasion. Thus there is almost little risk that it will sustain damage when boats crash into it when docking. UHMW is frequently used for boom trucks and outrigger pads. UHMWPE material performs well in these high-stress applications due to its low friction coefficient and excellent impact strength. Outrigger pads can prevent cranes and boom trucks from slipping on unsteady construction sites. Furthermore, UHMWPE material performs well outdoors since it can withstand a broad range of temperatures. It might surprise you to hear that impact resistance makes UHMW plastic the perfect material for body armor. Additionally, it is flexible and lightweight, which makes it pleasant to wear and allows it to be twisted into the various sizes and forms required to shape armor properly. UHMW can be the ideal choice for you if you’re looking for a new abrasion-resistant plastic or need one that will last for a long period. Looking at a few of the practical uses that highlight these advantages can encourage you to choose UHMWPE material for your upcoming project.
The Development of Various Industries Relies on the Superior Performance of UHMWPE Conveyor Roller
Wet or frozen material can be difficult to move. UHMW-PE prevents wet or frozen material from sticking to equipment. Moisture causes many materials to stick to steel, but with this type of material they move easily, without hang up. Your rail fleet will operate better with maintenance parts of UHMW which resist abrasive and corrosive dust environments. Conveyor belt return rollers do not build up with wet or frozen product when they are sleeved with UHMW. Both wet and dry materials discharge faster and more easily from storage equipment lined with UHMW.The prime advantage afforded by UHMW-PE in handling aggregate and sand is that it facilitates the flow of smooth and fine aggregate and wet sand, which would normally stick to metal surfaces. In addition, UHMW will reduce or eliminate corrosion and equipment wear. Because it is often stored outdoors and exposed to the weather, agricultural machinery benefits from self-lubricating, long-lasting parts that do not corrode or freeze, even on rusty shafts and ways. Non-corrosive, non-stick characteristics make UHMW-PE ideal for contact with seed, feed, fertilizers, and wet harvest products. Solid waste is often corrosive and very abrasive, especially if it contains corrosive chemicals, glass, and metal scrap. In a solid waste handling system, moisture is often present, making movement of the material difficult. UHMW-PE allows the wet waste to slide more easily without sticking. It is more resistant than stainless steel to corrosion from a variety of strong chemicals and its abrasion resistance gives excellent service life. Trucks, trailers, hoppers, and bin liners with parts made of this type of material unload quietly.
UHMWPE Conveyor Roller Are Popular in the Market
The UHMWPE plastic conveyor belt roller retains all the excellent properties of ultra-high molecular weight polyethylene, with anti-friction self-lubrication, impact resistance, noise and vibration elimination, anti-adhesion, anti-corrosion, anti-aging, and so on. After being put on the market, the UHMWPE plastic conveyor belt roller has withstood the test of long-term use and has been well received by customers. It is widely used in metallurgical mines, coal mines, chemical industry, grain storage, building materials, ports, salt fields, electric power, and other industries. Since most of the rollers are exposed to dust and water pollution, and the material is worn or corroded by the roller body, the ideal roller must have three core technologies.The labyrinth seal that never contaminates. Roller manufacturing precision, consistency of technology; roller body anti-corrosion and wear-resistant technology. Can control the bearing life cycle, planned predictive maintenance. Solving the contradiction that the traditional roller sealing performance is good and the rotation resistance is correspondingly large. Extend the life of the tape, roller rubber surface, reducer, and motor by more than 5 times. Exempting a large amount of manpower and material resources for maintenance.Significantly reduce the labor intensity of workers and improve their health.The different environments can choose different materials of the roller, the most reasonable investment, and operating costs.Reduce downtime, improve the overall economic benefits of transportation 5-8 times. The primary labyrinth seal prevents most of the dust to get into the bearing house, and no water could leak in. The narrow clearance between bearing house and shaft forms the second sealing, the bearing house are made of UHMWPE which has a very low surface energy and are anti-adhesion, so it is repulsive to dust and water. It is quite difficult for the dust to get through the narrow channel.
Our Factory
HENAN OKAY Plastic Industry Co., Ltd. Is located in the New Industrial Pioneering Park, Tengfei Avenue, Yigou Town, Tangyin County, Anyang City, Henan Province, with superior location, elegant environment and convenient transportation. We are a highly experienced company that has acquired a formidable reputation for delivering fast, high-grade solutions that tick all the right boxes, for far less than you might imagine. We know that cost is always a priority for our customers, which is why we do everything we can to keep prices low without compromising on the quality of plastic HDPE/ UHMWPE sheets or other accessories that you receive. In addition to offering a good selection of factory-made plastic sheets in a good selection of sizes, we also give our customers the opportunity to benefit from custom sizes and specifications if required.
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FAQ
Q: What is UHMWPE conveyor roller?
Q: Why use UHMWPE conveyor rollers?
Q: What industries use UHMWPE conveyor rollers?
Q: What are the key benefits of UHMWPE conveyor rollers?
Q: Are UHMWPE conveyor rollers customizable?
Q: How do UHMWPE conveyor rollers compare to steel rollers?
Q: Do UHMWPE conveyor rollers require regular lubrication?
Q: What is the lifespan of UHMWPE conveyor rollers?
Q: How do UHMWPE conveyor rollers handle heat?
Q: Are UHMWPE conveyor rollers environmentally friendly?
Q: How do UHMWPE conveyor rollers handle heavy loads?
Q: What is the surface of UHMWPE conveyor rollers like?
Q: Can UHMWPE conveyor rollers be installed easily?
Q: Do UHMWPE conveyor rollers have any color options?
Q: Can UHMWPE conveyor rollers be used in cold environments?
Q: What maintenance is required for UHMWPE conveyor rollers?
Q: Can UHMWPE conveyor rollers be used in hazardous environments?
Q: What is the typical warranty period for UHMWPE conveyor rollers?
Q: Are UHMWPE conveyor rollers compatible with all conveyor systems?
Q: How do UHMWPE conveyor rollers affect material handling efficiency?
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UHMWPE Outrigger Pad, uhmwpe conveyor roller for glass industry equipment, heavy duty ground protection mats